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SW-48 Restoration...

Well, back from holidays, and got a few updates to post on my SW-48. After sandblasting all the rust off the cab, I primed it and gave it one coat of yellow. All my friends and family all said the same thing, I should do the Bondo putty stuff to make it look good. My wife was supposed to do it but she got caught up with work (as always) and didn't have time. I'm no expert, but I'll give anything a try.

Pic 1 - My attempt at Bondo. The door is primed with Tremclad gray primer, the rest of the cab is painted with 1 coat of Tremclad yellow. Bondo is on it's second coat in this picture.

Pic 2 - Some of the cab was repairable but there were holes everywhere. I filled most of them with the MIG welder but the top of the cab was just too thin and had too many holes to try and fix. I used some of that stainless steel I got from the job to patch what IMO was scrap.

Pic 3 - Got me some new hydraulic hoses. This is the feed from the tank to the pump. It used to be that red air hose crap. I've had to redirect and run the hose external since it's much more rigid than the other stuff. Gave me a chance to empty and clean the tank and refill with new hydraulic fluid.

Pic 4 - New return hose from last valve to filter, the hose between valves is also new and the two hoses for the external plugs (winch) are also new. That make about half the hoses replaced. The next ones to be replaced are the 4 for the front plow and the high pressure feed from the pump. That will make all 30+ year old hoses replaced with new stuff.

Pic 5 - I also purchased two new gauges, fuel and volts. The fuel gauge actually works correctly now, and is more accurate than I thought. Volts was just so I could get them all the same with the back lights connected to the front headlight switch. I'm not going to touch the hours meter (unless I replace the engine with a brand new one...hahaha).

The white stuff is coming soon. I don't know about the rest of you out there, but here, the leaves in the trees are already starting to change colors. I just need to finish the cab and the hydraulics and I should be good for the winter.
 

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machine is looking good, here is some advice on your primer, I found out the hard way that if you use tremclad primer, use tremclad paint to finish, I used tremclad on one machine to cover some bare metal, when I went to paint with reg automotive paint, got a reaction to tremclad and had to stip off all paint and start over
 
Mr F, of course I'm using Tremclad, on everything!

This last gallon I bought of Gloss Yellow is such a close match to the original paint that I didn't even bother asking to have it mixed. This is the first coat exterior, will give it another two over the long weekend. Should be able to complete the interior next week and I just need to complete the installation of the new hydraulic hoses before I drop the cab back on the SW-48.

If Sylvain is lurking, I'll be calling you soon for the logos. The museum sent me a photoshop file of the original 1973 logo and the original SW-48 that was printed in the black bar all around the cab. They were also nice enough to send me a picture of an SW-48 of the era to show how they were stripped.

So, Pic 1, 1st coat of yellow! Pic 2, image from the museum of a 1973 SW-48.
 

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WOW !!! Looking great !

I'm a Rust-o-leum girl. We don't have Tremclad.

I'd love to get the original style decals also. Would that be possible ?
 
Pixie,
Just let me know where to send it...

(Doc, is there a place to dump a .psd file containing the first Bombardier sprocket logo???)
 
Moving right along, I think I've got the exterior done, now I'll concentrate on the interior. Here is a pic:

Pic 1 - Where I was at this morning. I've actually added 2 more front lights on the top light bar since. It's so much easier to work on the SW-48 in the warm weather (my garage is full of tools, no room to work on vehicles), so I took all the wires apart and soldered them all, then covered in heat shrink tubing, then with a protective plastic wire cover and finally, a double coat of exterior vinyl tape.

Pic 2 - with the new light bar arrangement. Lights are on special at Princess Auto for 6 bucks a pop.

While I was at the Poutine festival last weekend, found a used sprocket on Kijiji in Sherbrooke and picked it up. Can't beat that price...50$.

Also, Old Trucker, do you want me to post pics here from Marcel Houles yard or do you want me to wait until you make your measurements?
 

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Benz you can post the pics here if you like. I haven't had a chance to get the measurements. I will get & post them here tomorrow. Thanks.

Looking at the pics you posted today, I think it will be pretty close.

OT.
 
Benz here are the measurements of the window opening on my door. The red line is the window opening & the blue lines are the sizes.
The top blue line is 15" accross
The bottom blue line is 15" plus 7" for a total of 22" accross & is 1 1/2" above the bottom red line.
The left vertical blue line is 12 1/4" total & is 1 1/2 " inside the red line.
The right vertical blue line is 10" from top to bottom.
You should end up with a 10" x 15" box in the center.

PICT0784.jpg


The middle pic is of the outside & the bottom pic is of the inside. Whatta ya think ????
This ol' trucker awaits you decision...

PICT0775.jpg


PICT0776.jpg


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Old Trucker,
I think you're out of luck, or maybe with a slight modification, you might be able to fit them in. Using your drawing as a guide, I measured the following:

Top blue line 17"
Bottom blue line 17" + 7" = total of 24"
Both my vertical lines are 12 1/2"

Like I said, you may have to cut into the door a little to make it fit. Also, be advised that they don't slide all the way open, only half way. Most of the warm days last winter (for me, that's anything above -10C), I had both doors open and used a ratchet strap to hold them open because it was just too hot in there. Your crew compartment is a little bigger and you might need that little opening to keep the heat in.

Best of luck to you (it must be hard to find parts on the island) and hope to see you in St-Raymond some day.
 
Thanks for the info. I think it may fit. My door is made up of 3/4 x 3/4 angle around the outer edge with 24 gauge skin over it. When I re skin the door & I'm ready for the window frame, I can drop it down 1 1/4" & add an inch on the sides. Your window is straight on top & bottom.

OT.
 
Allright, another week is ended and all is nice here in the nations capitol. The sun is out after a weeks worth of duck weather, the wife is off doing the "reserves" this weekend and the kids all have activities. Looks like I'll be working on my "tracks" this weekend.

I mentioned the logo in a previous post and yesterday, I went to a decal shop and had 3 made up. I think it looks pretty nice (pic 1, 2, 3). Opinions?

Oh yeah, also worked on the winch in the garage this week since mother nature was favoring amphibious creatures over humans. It still doesn't have any wire/rope in the spool, but it works and it's removable. Now I gotta find a way to mount it on the front...(a project for next year)
 

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looking good i found an engine last weekend for you it was a chrysler industreal hemmi i will post pics of the motor when i get back from hunting
 
benz-9 thank you for the syurp i will refill the box with some jelly for you nd get it back out let'ssee how long it will take to get back accross the border. can't wait to mix up some blue berry pancakes and put that syurp on it so i can take a picture of it for Big Al. thanl=k you Benz-9
 
Great colors! Looks like new!

The colors remind me of this one, seen last weekend in Swiss military museum (1st time open to public)...
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Yeah, its a Ski-Doo (ie. Bombardier), but not a snowcat - but colors are still very eye catching! Yellow isn't that common to see in a snowcat.
 
Actually, SISU, most bombardier "snow cats" are yellow and black, it's the company's trademark, like Aktiv was red, Tucker's are orange. Since they are made here in Canada, most of the trail groomers that we can see are all yellow (in my neck of the woods anyways, sorry Groomer guy, no Lamtracks here). But you're right, that cab has been sitting in front of my garage for 6 weeks now and I've had people stop and ask me if it's a sea-doo, a ski-doo, a tractor, etc... Then I point to the hull with the motor, tracks and blade and they all get it right away.

Don, for some reason I was sure that you wouldn't get it since the Post Office has agreed to refund me the full amount plus the declared amount of merchandise. I wish I'd said it was gold and declared much more... hahaha. Take pics for the little one too, she's real happy you got it. Now I just have to explain to a french speaking little one what Muleman's avatar says...:-)
 
well we got it kids loved it on their waffles wife is digging out some different jam's for you today i think the blue berry is the best and we will see how long it takes to get back to you my only fear is the cargo some times goes out of here on nonpressureized aircrafts and all our jellys are vaccuum packed in bottles. thanks.
 
That looks nice. You need a salt spreader to go on the back - hint, hint. At this point I will sell mine for a handshake. Syracuse, NY.
 
Don, as of today, still nothing in the mail. But it's only been 8 days and it took almost 20 for the syrup to get there...

blystons - I think your salt spreader has been up for sale for a while... If it wasn't so far, I would go shake your hand, sir. Apparently, we can pass this off as farming equipment with next to no custom fees. Very interesting...You've certainly made a tempting offer that I'm seriously considering. I'll get back to you later this week...

A few pics of last weekends work:

Pic 1 - gone yellow crazy after seeing J5B's machine. Sorry guy, your's looked so nice, I wanted mine to look the same.
Pic 2 - It was done once, and Weatherbys posted pictures inspired me to do better, so this is the before pic.
Pic 3 & 4 - Found some checker plate foam carpeting and thought it would be nice for wall covering. Turned out pretty good.
Pic 5 - After many hours of cutting, soldering, redoing and re-redoing, this is the best I could come up with. Not as cool and nice as Weatherby's but better than it was.
Pic 6 - dash completed, with two new additions to plug the holes for the original key and starter buttons. Added a cigarette lighter (no, I didn't start smoking, it's for the 12V output) and a horn button. I installed the horn late Sunday after the pictures were taken but it works! Almost done.

The cab is now back on the hull, thanks to my neighbors hunting buddies. Will have pics in the next post.

I've moved the plow close to the garage and started removing all the paint and rust. It's been fixed a few time with not-so-standard parts. It works, so I guess I'll just paint and reinstall. Again, this was done late Sunday, so pic to come.
 

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benz9,

While I'd love to get a few bucks for the salt spreader, I'd like to get it out of the way even more so the price stands at free, pickup only. It is in very nice shape, color matched to your sw48!!

If you are in Ottowa, you are only about two hours away. Heck, I've got a front loader - if you have a truck or trailer, you'd only lose a morning! Plus you get to see my sw48 as a bonus. I can do weekdays or weekends.

Keep it in mind and feel free to pass the offer to others in the great north. Not much market for them here.

Regardless, keep your pics coming. You do nice work.
 
Well, apart from the plow that's being repainted (that's all I'm doing), the rest is done. Just put on the last hydraulic fitting today on the winch and tested, no leaks. So here are the pics:
 

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blystons - Ok, google mapped Ottawa to Syracuse and it's 3.5h (straight down I-81). I'll check with customs first to see how to carry this over the border and I'll PM you with the results.
 
Sw48 looks great!!!
Hey Blystons------If Benz does not want the spreader, let me know. I am only over in Albany, NY. I was going to contact you anyway to see if you still had the spreader for sale!! For $$$!! I seem to collect Bombardiers!! I could use it. Just let me know if it does not work out with Benz!!! I was snoozing on this!!!!:sad:
 
Thank you all for the great comments, it's been a long haul, ready for doing work on the house now.

I'm afraid I won't have the proper documents in time for crossing the border, so NorthEastheavy, if you want to deal with blystons, you have my blessings. I've gotta order that passport for my trip to see Don...:brows:
 
:smile:Nice job Benz9 ! Definitely not the machine you first brought home. Don't pray to the snow gods just yet, some of us aren't quite ready to roll.
J5 Bombardier
 
Benz9.....:clap: You did a very nice job, I hope your very proud of your accomplishment, It's not easy to do what you and some of the other Forum members have done to these old cats.....GREAT JOB:thumb:
 
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