Track Rebuild :
After cutting off the old tracks ( If they need replacement ) it is time to fix all the cracked guides and replace with new belting .
I used a 4" grinder with a metal cutting blade to remove the bolts holding the belts in place . This is a dirty job . Get eye protection and wear a mask .
The KT2's & KT3s came with a wooden Hickory track with a piece of steel flat bar bolted on top to act as a wear bar , protecting the wood . Unlesss you really want to keep the old Kristi original , I would suggest replacing the wood with HDPE plastic in a 1 1/2"x 1 1/2" size . You can buy it online and it comes in 8" lengths . It cuts and drills just like wood and wears very well . I made a 1 1/4" steel channel wear bar that really locks in nice on the Plastic cleat . My KT7 is done this way .
There will be some damage to your guides . This is where the wire feed welder will work great . Weld any and all cracks .
Replace any missing spocket wear tubes that are missing . I know what you are thinking . " Where do I get Stainless steel tubing to make the wear tubes???"
From a Muffler shop !!!! They probably have scraps and will give you some pieces . I just cut them to length and then slice them open on one side with my 4" grinder . I use a rubber mallet and piece of pipe the same size as the wear tubes to hammer it down to the right diameter . Then cut the access off the tube and weld it in place where the old missing one was .
The KT3 will have 21- 4 hole and 21- 6 hole steel guides on each side . Take your time and clean them good , and a coat of good paint and they will look like new .
Once you have acquired new belting and it is punched then start the fun job of assembly . The bolts you are using will be 5/16"x 2 1/2" shoulder bolts .
Some folks like to use Stainless steel bolts for this but the factory used standard steel ones. You will use 210 bolts per side with nuts .
When I finish each side , I hardface the nut for better wear and to lock the bolt to the nut .
Plan on spending about $1000 bucks for belting if you buy it new . Mine came from Capitol Rubber in California .
I spent the day prepping the guides and getting stuff ready to paint before track reassembly . I'll grab a camera and take some pictures of the process so fellow KT3 owners will have a source to guide them through the process .
Its DR. Rum time , gentlemen