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DMC 1200 restoration

nutsster

Member
Over the last few years I have dreamed about owning a later model Sprite or 1200. Last winter I came across a '81 DMC 1200 and quickly purchased it. I ran it until the spring snow melted (late April) and then moved it from our cabin to my back yard shop. I found the Ford 300cid engine and C6 transmission very sound. :D The OC12 brake bands, fluids and filter needed changed when I purchased it. It had a few minor leaks that I found through operating it for a few months and I addressed them upon discovery.:confused2:
I felt it only needed some minor body work and repair to make it cherry. :rock: I first removed and replaced the bed and the bed frame channeling with new. The fuel tank was removed and sand blasted along with much of the rear frame, hitch and differential. The cab needed the front corners reskinned and the right headlight skin due to dents. :eek:
The interior was gutted and the parts blasted and repainted. Even the instrument panel was stripped and painted. Two instruments where replaced and the rest were cleaned. The seats where upholstered with a grey cloth center added. I carpeted the interior with a gray marine carpet. :thumb:
Currently, all that's left to do is paint the doors that have been reskinned and glue in the headliner. I'm also making a light bar for the back of the cab like the original. Peterson's Equipment claim it is one of the best years of the 1200 since it had the big engine, automatic and aluminum cab. The following year it had an all metal cab that was 500 lbs heavier. It also has the aggressive new stlye track and the aircraft style aluminum rimmed wheels.
It performed better than I could have imagined in our deep snow too. It will really climb in soft snow.
Here's a few pics of the machine.
pics 015.jpg

pics 021.jpg

pics 014.jpg
 
What type of carpet/material did you use to line the cab? How did you adhere it to the walls of the cabin?
 
nutsster,
Excellent job.:thumb: :cool2:

You will really like the balance and feel of the 1200 in the snow. Even though I have bought a diesel VMC with full hydrostatic drive, I am not giving up the LMC 1200 yet. They are really bullet proof machines. Your DMC now makes my LMC look a little (lot) used. Mine is a 1989 with the larger doors and 5 passenger cabin. If you get bored I can deliver mine to you for a little touch up.....;)

Let me help you with one major potential problem that can happen with the 300 engine. The fuel pump on the 300 Ford in the snow cat chassis is usually mounted upside down with the filter can facing upward. When you change filters at the fuel pump, it is very easy to have dirt or something drop into the filter housing and there is nothing on many engines between this filter and carb to stop it from going under your needle and seat in the carb. Park the machine just right with the large fuel tank like I have and the gas with just thermo siphon into the engine and then you will have a hydro-static gasoline lock in the engine cylinders. Some of the cats even used an electric solenoid in the fuel line to prevent this from happening when the ignition is shut off. Check yours for both in line fuel filter at the carb and solenoid shut off valve. If you do not have a fuel filter at the carb, install one now.
Bill
 
Thanks for the pointers on the carb filter. I have a few tune-up things to address with the engine before I run it. I'll look it over well and add the filter in the fuel line for sure.;)
Bill at SnoTrans told me he had three blades that would fit it, but I haven't had the chance to get up there to look at them. The DMC has the hydrolics run to the front, but nothing more. I will need the levers and hoses too. It may need to wait until next year since I need to build a drag for our road to our cabin.
The carpet can be found at Lowes. It is their indoor-outdoor patio carpet. I found it to be identical to the marine carpet my neighbor used in his boat. I used the same stuff in my 1402 and it works very well. Glue it on with the yellow contact cement found at most hardware stores. 3M makes a really good contact cement too.:thumb:
 
nutsteer,
I have the LMC OEM 6 way valve and control that mounts to the dash for the 1200 blade. I also have some other miscellaneous parts like the metal filter housing, hoses and bracket that mounts to the frame for the hydraulic system. If you are interested let me know. I will then dig them out of storage and get you a picture and inventory of parts that I have for the 1200 blade. I do not have a blade or hydraulic pump.
Bill,
 
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