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broken zerk fittings

nixon

Boned
GOLD Site Supporter
I managed to break two zerk fittings on my FEL . I got one out ,and replaced. But the other is not cooperating . If I put more pressure on it ,I think the E Z out will snap. Any reccomendations ? John
 

Melensdad

Jerk in a Hawaiian Shirt & SNOWCAT Moderator
Staff member
GOLD Site Supporter
You could drill it out and retap the threads to a larger size, then install a larger zerk. I think I would keep trying with E Z Out to see if you can't loosen it. You may want to remove the E Z Out, then reinsert it and try again. It may be in on a slight bias making it harder to use?
 

Dargo

Like a bad penny...
GOLD Site Supporter
If the E Z out doesn't work, you really don't have much to lose. If it breaks, you just drill it out, clean out the burrs, and tap it for a larger thread size zerk. I'd just as soon pass on explaining why I know this so well. :whistle:
 

Dargo

Like a bad penny...
GOLD Site Supporter
Okay, since ole Bob planted the same info as I was typing it, I'll add one more thing. If all else fails, there are drive in zerks. ;)
 

nixon

Boned
GOLD Site Supporter
Bob ,and Brent . Thanks for the advice,I'll definately take it . I still don't know how I managed to break two zerks in the same day ! I've never even busted one before . Kind of makes me wonder if I did something wrong . John
 

v8dave

Wizard
Ez-outs are harder than plain old steel. They are a lot harder to drill out if they break off. Without a fixture to hold the drill they are almost impossible to drill on center. Ask me how I know. :whistle: If possible try to drill the zerk center hole a little bigger for a larger ez-out and use it.
 

cj7

New member
nixon said:
Bob ,and Brent . Thanks for the advice,I'll definately take it . I still don't know how I managed to break two zerks in the same day ! I've never even busted one before . Kind of makes me wonder if I did something wrong . John


you did not get confused with righty tighty lefty loosy did you?

(we have been known to measure wrong so)

I assumue you tried some penetrating oil with the easy outs? heat can help too but that would be bad on paint and cylinders .. hmm trying to think a bit more for you... umm left hand drill bits...
 

Junkman

Extra Super Moderator
I no longer use my easy outs, but am now using another product that is similar in design, but doesn't have as much of a pitch as the old easy outs did. This kit is by Snap-On, but I believe that they are also sold under other brand names. You might even find that they are available under the Craftsman name. They are far superior to the old product and I have never had a problem with one breaking off like the old easy outs.
 

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BadAttitude

New member
Junkman said:
They are far superior to the old product and I have never had a problem with one breaking off like the old easy outs.
Likewise, but watch the 2 small ones...
I've broke them both a few times

Good thing Snappy covers them, but that may be at the dealers discretion.
 

Junkman

Extra Super Moderator
I usually drill out the centers as much as possible before using the tool. I also use heat, since paint is easier to apply than drilling out broken tool steel. I am a distant relative of Mr. Brute-wrench, but I am also learning to only tighten things 1/4 turn before they break. My wrenches keep getting shorter when the industry is making them longer. My 1/4" drive set is one of my favorites. I rarely use the 1/2" drive ratchet and since I sold the bulldozer, I haven't use the 3/4" drive ratchets. I was told about a new bolt rust buster by Zep, but haven't tried it yet. Don't know what the product name is either. Anyone here familiar with this?
 

nixon

Boned
GOLD Site Supporter
you did not get confused with righty tighty lefty loosy did you?

(we have been known to measure wrong so)

Rick , Nope ! Snapped them using a grease gun . Must have just put some side pressure on them . Anyway, I ordered a new pin and zerks .
Junkman , thanks , I'll see if I can get a set of those EZ outs . John
 

Alonzo Tubbs

Carpe Diem
SUPER Site Supporter
John,


Try using a file tang for an Easy Out. Tap the tang into the hole and use a Crescent wrench on the file. The file tang is softer than an Easy Out and the leverage from the Crescent is a great deal more than can be applied by other means. Being applied with a wrench across the flat of the file means it won't slip. Worked well on heavy truck leaf spring fittings. Go easy with the drill. You'll get steel particles between the surfaces you're trying to lubricate. No, a magnet won't work- it's greasy in there!

'Lonzo
 

BoneheadNW

New member
Nixon-

I had the same thing happen to me on my FEL. After many attempts, I finally got it out with the EZ out. I replaced the fitting on the end of my grease gun but this one also get stuck on zerks often. It happens on my Kubota and also on my Deere LT. Maybe I'm just too macho (people tell me that all the time). :gay:

Bonehead
 

slowzuki

New member
I'm not the only one then! I busted a zerk off mine with the grease gun mid summer and nearly did again last weekend. The darn thing grabs on and won't let go.

After investigating the tip can unscrew to adjust the jaw pressure on the zerk. I ended up taking this piece apart to get it off the zerk. I then set it a bit looser so it will come off easier. Leaks a bit more grease now but saves me trying to extract busted zerks.
 
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